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Science manufacturing process operative

Science manufacturing process operative

Engineering and manufacturing

Level 2 - Technical Occupation

Operating science industry manufacturing equipment.

Reference: OCC0422

Status: assignment_turned_inApproved occupation

Average (median) salary: £27,004 per year

SOC 2020 code: 8113 Chemical and related process operatives

SOC 2020 sub unit groups:

  • 8113/00 Chemical and related process operatives
  • 8139/99 Plant and machine operatives n.e.c.

Technical Education Products

ST0422:

Science manufacturing process operative

(Level 2)

Approved for delivery

Employers involved in creating the standard:

Berry Global BHGE British Steel Broanmain Carbon Component Solutions Genuit Group Kouraglobal Numatic Rutland Plastics Solenis

Summary

The occupation is found in science process manufacturing industries.

Science process manufacturing is varied. It includes industries such as biotechnology, chemical, composites, petrochemical, polymer, and pharmaceutical.

Science process industries combine raw materials and apply a science based process or processes - biological, chemical, or physical - to create products. Products are made continuously or in batches.

Process manufacturing industries are highly regulated. The Health and Safety Executive and other industry regulators inspect employers. The Control of Major Accident Hazards (COMAH) Regulations apply to some process manufacturing companies. Employers must manage risks to the employee, product, environment, and sometimes the wider community.

The broad purpose of the occupation is to complete science-based manufacturing processes to produce materials and products following standard operating procedures. Products are varied and may include battery cells, composite wind turbine parts, drugs, plastic bottles, proteins, and solvents. This involves checking and preparing materials and using specialist science-based manufacturing process plant or equipment. They monitor the process and take action to resolve deviations. Maintaining the work area is part of the role. They contribute to quality control, continuous improvement, and problem solving activities. They also complete work records, which are important in regulated workplaces.

In their daily work, they interact with other science process manufacturing operatives and technicians, along with colleagues from other business functions. They typically report to a shift manager, team leader, or supervisor.

They are responsible for meeting work schedules. They must work to quality, health and safety, and environment regulations and procedures. This may include wearing personal protective equipment and complying with Control of Substances Hazardous to Health (COSHH).

They may work alone or as part of a team, under supervision.

They work in varied conditions. Some workplaces may be physically demanding. Some may require use of specialist safety equipment. They complete shift work. Sites often run 24 x 7, 365-days a year.

Employers involved in creating the standard:

Berry Global BHGE British Steel Broanmain Carbon Component Solutions Genuit Group Kouraglobal Numatic Rutland Plastics Solenis

eco

Mid Green occupation

Typical job titles include:

Applications operator
Aseptic operation process operator
Batch maker
Chemical plant process operator
Manufacturing process operator
Powder handling operative
Primary process operator
Process operator
Process support operator
Production process operator
Sterile operations process operator

Keywords:

Manufacturing
Process Operative
Science
Science Manufacturing
Science Manufacturing Process Operative
Technologies

Knowledge, skills and behaviours (KSBs)

K1: Process manufacturing definition. Types of process products across process industries. Types of employers. Types of customers.
K2: Science manufacturing process operative role. Limits of responsibility.
K3: Process industry safety: high-hazard sites and their potential impact, and The Control of Major Accident Hazards Regulations (COMAH).
K4: Awareness of health and safety regulations and requirements and impact on role. Health and Safety at Work Act. Control of Substances Hazardous to Health (COSHH). Manual handling. Slips, trips, and falls. Situational awareness. Safety equipment: guards, signage, fire extinguishers.
K5: Risk assessments and safe systems of work within process industries. Personal Protective Equipment (PPE). Isolation and emergency stop procedures.
K6: Environment and sustainability regulations and role of the Environmental Agency. Types of pollution and control measures: noise, smells, spills, and waste. Efficient use of resources. Recycling. Waste reduction and waste streams.
K7: Fundamentals of process chemistry: liquids, gases, and solids.
K8: The effects of temperature, pressure, and flow on liquids, gases, and solids.
K9: Awareness of process industry methods: measuring of raw ingredients and materials, blending, mixing, combining, melt processing, moulding, extrusion, and formulations.
K10: Common science manufacturing industry plant, equipment, and tools: pumps, valves, temperature gauges, filtration equipment, tanks, vessels and production and processing machinery, and control systems; what they are and what they do. The importance of operational checks.
K11: Automation and digitalisation of manufacturing processes and its benefits.
K12: Standard operating procedures (SOP). What they are and why they are important.
K13: Process and product specifications. Continuous and batch manufacturing. Manufacturing environments.
K14: Quality assurance requirements and monitoring processes.
K15: Basic continuous improvement techniques: 5 Why’s, 5S, KAIZEN.
K16: Stock requirements: control systems, and stock rotation.
K17: Work record requirements and importance of records for traceability and audits. Management information systems.
K18: Verbal communication techniques.
K19: Written communication techniques.
K20: Information technology: digital manufacturing management systems, virtual learning platforms, word processing, and email. General data protection regulation (GDPR). Cyber security.
K21: Work organisation and time management techniques.
K22: Principles of team working.
K23: Equality, diversity, and inclusion.

S1: Follow procedures in line with process industry health and safety regulations, standards, and guidance.
S2: Follow procedures in line with process industry environmental and sustainability regulations, standards, and guidance.
S3: Follow work instructions.
S4: Follow process manufacturing standard operating procedures.
S5: Conduct material preparation for example, measure, weigh, mix and load materials.
S6: Check and set up science process industry tools, plant, or equipment.
S7: Use science process industry tools, plant, or equipment required for task.
S8: Monitor process manufacturing and take corrective actions to meet specification.
S9: Apply product quality assurance procedures for example, take product samples, inspect products.
S10: Conduct end of process procedures for example, finish, pack, label, discharge, move, and store batches.
S11: Collect and interpret information.
S12: Identify and resolve or report issues.
S13: Store materials, monitor, and rotate stock.
S14: Comply with housekeeping procedures for example, clean equipment and machinery, tidy work area.
S15: Identify and segregate resources for reuse, recycling, and disposal.
S16: Apply basic continuous improvement techniques for example, 5Why's, S5, and KAIZEN.
S17: Perform simple calculations for example, raw material quantity and production calculations.
S18: Record information (text and data) - paper based or electronic for example, quality control documentation, cleaning logs, handover notes, stock inventory systems.
S19: Communicate with colleagues verbally.
S20: Use information technology for example, digital manufacturing management systems, virtual learning platforms, word processing, and email. Comply with GDPR and cyber security procedures.
S21: Apply team building principles.
S22: Carry out and record learning and development.

B1: Put health and safety first.
B2: Consider the environment.
B3: Take ownership for quality of given work.
B4: Adapt to changing work requests.
B5: Team focus to meet work goals for example, work collaboratively.
B6: Seek learning and development opportunities.

Duties

Duty D1

Carry out process manufacturing operations using or operating plant or equipment in line with standard operating procedures.

Duty D2

Arrange and prepare materials for process activity.

Duty D3

Carry out pre-start checks of equipment and process before run or as part of handover responsibilities.

Duty D4

Monitor the process and resolve or escalate issues.

Duty D5

Contribute to quality control: conduct quality checks and escalate concerns.

Duty D6

Contribute to first-line maintenance, directly or through escalation. For example, equipment checks cleaning, and lubrication.

Duty D7

Contribute to continuous improvement and problem-solving activities. For example, work as part of an improvement team, identify issues, and put ideas forward.

Duty D8

Complete process work records - digital or paper, including traceability records.

Duty D9

Contribute to maintaining own work area (housekeeping).

Duty D10

Conduct change over or clean down activities.

Duty D11

Carry out end of process activities. For example, finish, pack, discharge or move goods.

Occupational Progression

This occupational progression map shows technical occupations that have transferable knowledge and skills.

In this map, the focused occupation is highlighted in yellow. The arrows indicate where transferable knowledge and skills exist between two occupations. This map shows some of the strongest progression links between the focused occupation and other occupations.

It is anticipated that individuals would be required to undertake further learning or training to progress to and from occupations. To find out more about an occupation featured in the progression map, including the learning options available, click the occupation.

Progression decisions have been reached by comparing the knowledge and skills statements between occupational standards, combined with individualised learner movement data.

Technical Occupations

Levels 2-3

Higher Technical Occupations

Levels 4-5

Professional Occupations

Levels 6-7

This is the focused occupation.
assignment_turned_in

Level 2

eco

Engineering and manufacturing