K1: Relevant H & S legislation related to their role and that of the wider workplace.
K2: The systems, processes and organisational procedures used to ensure compliance with H & S and other relevant legislation.
K3: The purpose and use of different hand tools and equipment.
K4: The maintenance of hand tools and equipment.
K5: How to purchase hand tools and equipment.
K6: The purpose and use of different powered plant and equipment.
K7: The maintenance of powered plant and equipment.
K8: How to purchase powered plant and equipment.
K9: How to read working drawings and specifications, including industry standard descriptions and symbols used to describe processes and finishes
K10: How to measure, interpret size and scale.
K11: How to communicate design requirements to colleagues and clients.
K12: The limitations of different design approaches.
K13: Where different materials used in manufacture are sourced from
K14: The organisational procedures to follow when obtaining materials
K15: The physical properties and limitations of different materials used and their relative financial value.
K16: Alternative materials that may be used/substituted.
K17: The importance of reducing waste and the methods used for managing it.
K18: The importance of working to tolerances against the original design/specification.
K19: The importance of self-reflection to assist with the development of skills.
K20: The industry specific terminology used to describe materials, processes and finishes
K21: The roles of differing team members within the organisation and an understanding of how their own work relies upon and impact on the work of others
K22: The different skill sets available within the organisation and those services that are outsourced to other individuals and organisations
K23: The organisational methods used to communicate with customers
K24: How customer requirements can be identified.
K25: How different techniques, processes and finishes can be communicated to customers.
K26: How work can be accurately priced.
K27: Where information regarding new and emerging techniques and materials can be sought.
K28: The organisational procedures which ensure the security of materials, work in progress, employees and the general public.
K42: The various moulding making materials used by the industry and their application.
K43: The limitations of different mould making materials,
K44: The mould making and cutting process related to each material.
K45: The types of wax pot that may be employed, both manual and automated.
K46: The working temperature and pressure of molten wax.
K47: The removal of wax patterns from moulds avoiding damage or deformation.
K48: The identification and prevention of defects that could affect the viability of the wax pattern.
K49: The tools required to build wax trees.
K50: The basic principles of metal flow, solidification and spruing.
K51: How wax patterns are assembled
K52: The stages of the investment process.
K53: The importance of the burnout cycle in the investment process
K54: The operation of the furnace
K55: The various casting processes and their appropriate application to different metals.
K56: The use and purpose of cloaking gases, over-pressure and vacuum when applied to casting processes.
K57: The temperature and casting cycles that should be applied.
K58: The processes needed to ensure that casts are fully formed
K59: Identifying common defects and how to rectify them.
K60: The purpose process for quenching.
K61: The post-processing of flasks including the removal of investment by jet washing.
K62: Techniques and tools required to remove the finished castings from the central sprue or tree.