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Print operative - Post-Press Operative

Print operative - Post-Press Operative

Engineering and manufacturing

Level 2 - Technical Occupation

Assist in the production of a printed product or component.

Reference: OCC0962A

Status: assignment_turned_inApproved occupation

Average (median) salary: £24,171 per year

SOC 2020 code: 8135 Printing machine assistants

SOC 2020 sub unit groups:

  • 8135/00 Printing machine assistants
  • 5421/00 Pre-press technicians
  • 5422/01 Digital printers
  • 5423/00 Print finishing and binding workers
  • 9219/01 Reprographics assistants

Technical Education Products

ST0962:

Print operative - Post-Press Operative

(Level 2)

Approved for delivery

Employers involved in creating the standard:

Ryedale Group Ltd De La Rue MPS PageBros Oxuniprint BCQ Group Westferry Printers CDi Ricoh Trinity Mirror Graphic Packaging International Bardon LTD

Summary

This occupation is found in the print and graphics communication sector. It may be found in printing, packaging, creative and design industries. This can include:

  • magazines, newspapers, books and posters
  • cartons, packaging, signs and banners
  • personal gifting, such as calendars, photo books and greeting cards
  • functional printing onto materials other than paper, such as plastics, electronic circuits (to make flexible screens), textiles and a wide range of other materials
  • physical printed security products such as passports, ID cards, banknotes and credit cards

This is a core and options apprenticeship standard. Apprentices are trained and assessed against the core and one option:

  • Option 1: Pre-press operative
  • Option 2: Press operative
  • Option 3: Post-press operative.

Employers vary in size from small to large. Print operatives may work in copy shops, reprographic units, specialist print businesses or large multinational organisations.

The broad purpose of the occupation is to assist in the production of a printed product or component. Print operatives read and understand work instructions, use relevant print equipment, carry out checks before and during the process. They update all paperwork and check that the final output meets the specification.

Print production is a three-stage process: pre-press, press and post-press.

Pre-press operatives receive customer files and prepare them for printing. They use a maximum of two software packages. They check customer files for errors. They produce customer proofs, plates, cylinders, screens and electronic files. They also calibrate print equipment as needed.

Press operatives set up the printing press. They check materials against work instructions. They inspect output at set intervals and report any issues. They clean the print machinery, prepare work for the next department and perform basic maintenance.

Post-press operatives set up finishing equipment. They check materials against work instructions. They inspect output at set intervals and report any issues. They load materials into the finishing machine, prepare work for the next department and perform basic maintenance.

In their daily work, an employee in this occupation interacts with their team. They also work with other departments, such as customer services or the sales team, within the business. Depending on the size or structure of the business, they may also be required to interact with external customers. Pre-press operatives are typically office based. Press operatives and post-press operatives are typically located in a production environment such as a factory.

An employee in this occupation will be responsible for setting up and loading equipment ready for use, checking materials or files supplied. They also ensure that all work meets quality assurance requirements and the customer brief. All work must be completed in line with health, safety and environmental regulations and considerations. Where applicable, they may have to wear personal protective equipment and follow workplace safety rules such as safely handling hazardous materials.

Employers involved in creating the standard:

Ryedale Group Ltd De La Rue MPS PageBros Oxuniprint BCQ Group Westferry Printers CDi Ricoh Trinity Mirror Graphic Packaging International Bardon LTD

Typical job titles include:

Artworker
Digital print operator or operative
Finisher
Finishing assistant
Finishing operator or operative
Flexo operator or operative
Gravure operator/operative
No 2 printer
Post-press operative
Pre-press assistant
Pre-press operative
Pre-press operator
Press assistant
Press operative
Print assistant
Print operative
Printer
Production worker
Studio assistant

Keywords:

Art
Craft
Creative
Design
Graphics
Manufacturing
Print

Knowledge, skills and behaviours (KSBs)

K1: Health and Safety practice and responsibilities: risk assessments, risk control, Personal Protective Equipment (PPE), manual handling and ergonomic practice
K2: Health and Safety regulations and procedures: Health and Safety at Work Act, Control of Substances Hazardous to Health (COSHH)
K3: Environment and sustainability: Environmental Protection Act, consequences of waste disposal (landfill), energy efficiency
K4: Printing and Graphic Communication Industry and its markets
K5: Print industry: how organisations vary regarding their work, culture, values and production processes
K6: Print industry practices and processes: printing, quality assurance, materials and colour management
K7: The end-to-end production cycle, quality requirements, deadlines and targets, performance rates (efficiency)
K8: Works instructions purpose and requirement: the different variables within materials, colours, machine and wastage
K9: Problem solving techniques: identifying issues and developing solutions for print machinery, digital tools and online services
K10: Data security standards: management of information, data and content in line with General Data Protection Regulations (GDPR)
K11: Equality & diversity in the workplace
K12: Work area maintenance and efficiency: 5S (sort, set in order (or simplify and straighten), shine, standardise and sustain)
K23: Option 3: Post-Press Operative. Print finishing terminology: fold types and ways of conversion of sheets into products
K24: Option 3: Post-Press Operative. Properties of printing materials, adhesives and chemicals: uses and benefits for paper, adhesive, laminate
K25: Option 3: Post-Press Operative. Print finishing equipment, the various types and what it would be used for including any particular safety aspects
K26: Option 3: Post-Press Operative. The maintenance requirements and risks for finishing equipment

S1: Read, interpret and follow information, for example, printing instructions and specifications
S2: Inspect work against specifications and quality standards, for example, works instructions, colour standard, materials or files received
S3: Record information: digital or manual
S4: Follow health and safety regulations, legislation and procedures: PPE, manual handling and ergonomic practice
S5: Follow environmental and sustainability regulations and procedures
S6: Communicate with colleagues: written, verbal or digital. For example, using digital tools such as email, Information technology (IT) telephony, social media, multi-media, video, infographics
S7: Implement solutions as developed by management or supervisors
S8: Identify and report production issues. For example, missing fonts, incorrect materials supplied, wrong adhesive indicated
S17: Option 3: Post-Press Operative. Identify, set up and load finishing equipment with materials. For example, guillotines, stitching-trimming machinery, binding machinery, laminating equipment, die-cutters
S18: Option 3: Post-Press Operative. Conduct and log first line preventative maintenance. For example, clean and lubricate Post Press finishing equipment
S19: Option 2: Press Operative and Option 3: Post-Press Operative. Prepare print material for the next stage in production. For example, palletising; ensuring all material laid in the same direction, boxing, labelling
S20: Option 2: Press Operative and Option 3: Post-Press Operative. Identify and segregate printed materials into those for use in the next stage of production and those for recycling or disposal
S21: Option 3: Post-Press Operative. Inspect the quality of the finishing and report any issues arising during the process. For example, misalignment or gathering

B1: Prioritise health, safety, environment and sustainability at all times
B2: Adapt to changing priorities. For example, working requirements and new technologies
B3: Team focus. Takes responsibility for completing tasks, completes actions within limits of authority without direction and asks for help where required.
B4: Act professionally, for example wears work attire according to the company requirements, respectful, maintains security of business specific and personal data
B5: Self-motivated, manages own time effectively, takes responsibility to complete the task or job
B6: Committed to continuous professional development

Duties

Duty D1

Read works instructions and organise print work activities. Ensure that machinery, tools, equipment and materials are available and report any issues

Duty D2

Select suitable equipment and plan own production activity

Duty D3

Check print work and consumables received. Confirm they are as per job bag or works instructions before proceeding

Duty D4

Carry out basic maintenance of print equipment. For example, calibrate equipment, oil and lubricate machinery

Duty D5

Report issues relating to quality, quantity, templates, specifications, workload, equipment, plans and deadlines

Duty D6

Complete documents and update relevant systems. For example, works instructions, quality records and safety logs

Duty D7

Check final output meets specification and works instructions

Duty D8

Support continuous improvement initiatives in print activities

Duty D9

Maintain and monitor the work site using the elements of sifting, sorting, sweeping, spick & span (5S)

Duty D18

Set up the finishing equipment ready for the next job on the schedule

Duty D19

Inspect the output at set intervals. Report any quality issues such as misalignment or gathering to the print technician or other supervisor

Duty D20

Load materials. For example, flat sheet, folded sections to finishing machine efficiently and effectively

Duty D21

Take materials off the machine as per the defined protocols. Pack or prepare materials for the next department or process as per the works instructions

Occupational Progression

This occupational progression map shows technical occupations that have transferable knowledge and skills.

In this map, the focused occupation is highlighted in yellow. The arrows indicate where transferable knowledge and skills exist between two occupations. This map shows some of the strongest progression links between the focused occupation and other occupations.

It is anticipated that individuals would be required to undertake further learning or training to progress to and from occupations. To find out more about an occupation featured in the progression map, including the learning options available, click the occupation.

Progression decisions have been reached by comparing the knowledge and skills statements between occupational standards, combined with individualised learner movement data.

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Engineering and manufacturing