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Wood machinist

Wood machinist

Engineering and manufacturing

Level 2 - Technical Occupation

Machine and manufacture wood components in the furniture industry.

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Reference: OCC0976

Status: assignment_turned_inApproved occupation

Technical Education Products

ST0976:

Wood machinist

(Level 2)

Development stage

Employers involved in creating the standard:

Benbow Group, BSW Group, BSW Timber, CTS Joinery, Ercol, JT Ward Joinery, Rolls-Royce Motor Cars, SB Joinery, Stairways Group, Tekne, Tetrad

Summary

This occupation is found in the furniture and interiors, bench joinery, shopfitting, wood, sawmilling and bespoke machining industries. Wood machinists either machine wood components for use in these industries or convert round timber to boards and other products to required specification. For example, panelling, floorboards, kitchen counters, bars, banisters, spindles, skirting boards, window and door frames. Wood machinist's workplaces range from small workshops to large scale factories and sawmills. Employers vary in size from small to large.

The broad purpose of the occupation is to cut and prepare timber and related material components. Wood machinists set up and operate variety of woodworking machines to surface, cut, and shape timber, and to fabricate parts for wood products, such as furniture components, doors, door and window frames, furniture, and sashes, according to specifications. They prepare and finish wood or wood-based components or sub-assemblies. They select, install, and adjust saw blades, cutterheads, boring bits, and sanding belts in respective machines, using hand tools and measuring equipment. They also inspect, pack and store finished components or sub-assemblies and contribute to continuous improvement activities. Completing documentation and cleaning up is also part of the role. The occupation can be physically demanding, involving lifting of heavy materials and standing for long periods of time. It involves working with dangerous machinery, tools and equipment. Wood machinists often work shift systems. The seasonality of the industry, plus peaks and troughs in orders, often demands overtime working.

In their daily work, an employee in this occupation interacts with other operatives, production or manufacturing managers, quality technicians, production leaders and product developers. Wood machinists typically report to a supervisor or shift team leader.

An employee in this occupation will be responsible for completing their duties in line with company procedures and priorities. They are responsible for their own work and meeting production and quality targets. They must work within health, safety and environmental regulations and considerations. They must manage their own time and use the correct protective clothing, tools and equipment. Depending on the size of the organisation, they may be required to work on their own, or they may work as part of a wider team.

Employers involved in creating the standard:

Benbow Group, BSW Group, BSW Timber, CTS Joinery, Ercol, JT Ward Joinery, Rolls-Royce Motor Cars, SB Joinery, Stairways Group, Tekne, Tetrad

Typical job titles include:

Cnc operator
Engineering woodworker
Furniture cnc operative
Furniture machinist
Machine operator
Saw doctor
Sawmill operative
Sawmiller
Sawyer
Timber machinist
Wood processing machinist

Keywords:

Cnc Machining
Furniture
Manufacturing
Shaping
Wood Machinist

Knowledge, skills and behaviours (KSBs)

K1: The furniture industry function and role of the operative. Responsibilities, limits of role and escalation procedures.
K2: Job specifications, technical drawings and technical information.
K3: Planning for wood machining activity, work organisation, resources, materials and time management.
K4: Safe systems of work including risk assessments.
K5: Awareness of health and safety regulations, standards, and guidance and impact on role. Control of Substances Hazardous to Health (COSHH). Fire safety. Health and Safety at Work Act. Isolation and emergency stop procedures. Manual handling. Personal Protective Equipment (PPE). Safety equipment: guards, signage, fire extinguishers. Safety signage. Situational awareness. Slips, trips, and falls. Provision and Use of Work Equipment Regulations (PUWER) and Reporting of Injuries, Diseases and Dangerous Occurrences Regulations (RIDDOR).
K6: Environment and sustainability regulation, standards and guidance relevant to the occupation and the operative’s responsibilities. Efficient use of resources. Recycling, reuse and safe disposal of waste.
K7: Preparation, maintenance and restoration of the work area.
K8: Workplace operating procedures. What they are and why they are important.
K9: Tools and equipment used in wood machining.
K10: Storage environment for tools and equipment.
K11: Maintenance of tools and equipment such as, cleaning and lubrication, tool calibration checks, sharpening and servicing of tools.
K12: Machinery used in wood machining: conventional and CNC machinery
K13: Maintenance of machinery for wood machining activity such as, cleaning and lubrication, calibration checks, sharpening and servicing of tools.
K14: Setting up wood machining machinery and tooling to perform wood machining operations.
K15: Types of materials used in wood machining.
K16: Jigs and templates. Purpose, condition and use.
K17: Tools and techniques used in measuring and marking out materials.
K18: Wood machining processes: cutting, shaping, planing, turning, profiling, boring, edge banding, jointing wood and wood-based products.
K19: Wood preparation techniques: inspection, stripping, process of sanding and grit sizes.
K20: Furniture components and sub-assemblies.
K21: Rectification, repair and rework techniques used in wood machining.
K22: Methods of packing, storing and handling of furniture components and sub-assemblies.
K23: Quality assurance processes.
K24: Methods of documenting work in progress for the wood machining activity.
K25: Continuous improvement techniques: lean manufacturing, six sigma, 5S, and KAIZEN.
K26: Team working principles.
K27: Principles of equity, diversity, and inclusion in the workplace and the impact on their work.
K28: Verbal communication techniques. Giving and receiving information.
K29: Written communication techniques - electronic and paper. Industry terminology.
K30: Information and digital technology: email, collaboration packages, databases, equipment digital interfaces, management information systems, word processing, work sharing platforms, GDPR, cyber security.

S1: Read and interpret job specifications, technical drawings or information for wood machining activity.
S2: Plan wood machining activity including timescales for completion and organise materials and resources.
S3: Prepare, maintain and restore the work area.
S4: Apply safe systems of working including risk assessment.
S5: Follow health and safety regulations, standards, and guidance.
S6: Comply with procedures in line with environmental and sustainability regulations, standards, and guidance. Segregate resources for reuse, recycling and disposal.
S7: Follow workplace operating procedures.
S8: Store tools and equipment.
S9: Select tools, equipment, and machinery for wood machining activity.
S10: Apply first line maintenance of tools, equipment and machinery. For example, checking condition, cleaning, lubrication, visual inspection, calibration checks, sharpening and servicing.
S11: Identify and select materials used in wood machining.
S12: Measure and mark out materials.
S13: Prepare, check and use jigs and templates used in the work activity.
S14: Set up and operate wood machining machinery.
S15: Apply wood machining processes using conventional or CNC machinery. For example, cutting, shaping, planing, turning, profiling, boring, or edge banding for production of jointed wood and wood-based products.
S16: Assemble components or sub-assemblies of furniture.
S17: Inspect, strip, and sand material surfaces.
S18: Apply rectification, repair or rework techniques.
S19: Follow quality assurance processes.
S20: Pack, store and handle components and sub-assemblies.
S21: Record wood machining activity information - paper based or electronic.
S22: Apply basic continuous improvement techniques. For example, lean manufacturing, six sigma, 5S, and KAIZEN.
S23: Apply team working principles.
S24: Apply escalation procedures in relation to faults or issues.
S25: Follow equity, diversity and inclusion rules.
S26: Communicate verbally with colleagues and supervisors.
S27: Communicate in writing with colleagues and supervisors using industry terminology electronically or paper based.
S28: Use information technology and digital systems. Comply with GDPR and cyber security regulations and policies.
S29: Undertake and record learning and development activities.

B1: Put health and safety first.
B2: Take ownership of given work.
B3: Consider the impact on the environment when using resources and carrying out work.
B4: Team-focus to meet work goals.
B5: Support an inclusive workplace for example, respectful of different views.
B6: Seek learning and development opportunities.

Duties

Duty D1

Receive, read and interpret job specifications. For example, drawings, and technical information.

Duty D2

Maintain the work area for health, safety, and environmental compliance before, during, and after the wood machining activity.

Duty D3

Plan work and resources to complete wood machining activities.

Duty D4

Organise availability and condition of machinery, tools, wood machining tooling, equipment and materials.

Duty D5

Perform first line maintenance tasks on wood machinery, tools and equipment. For example, cleaning, lubricating, sharpening or replacing blades, tool calibration checks.

Duty D6

Prepare, set up and operate conventional machinery or computer numerically controlled (CNC) wood machinery including tooling.

Duty D7

Set up and configure jigs and templates for production of wood and composite components.

Duty D8

Manufacture components of furniture using machinery, tools, equipment and techniques. For example, cutting, shaping, planing, profiling, boring, edge banding, jointing wood products, using saws, chisels, surface planes, power tools and woodworking machinery.

Duty D9

Prepare and assemble components and materials for job completion. For example, wood, timber, manmade composite materials including plywood, medium density fibreboard (MDF) and melamine faced chipboard (MFC)

Duty D10

Prepare materials prior to assembly and post-assembly. For example, use sanders to smooth and finish wood products. Identify, and report or resolve issues with materials.

Duty D11

Complete rectification, repair or rework on machined items or components where necessary.

Duty D12

Safely remove and inspect components from machinery.

Duty D13

Pack and store finished assemblies and conduct quality assurance checks. Rectify or report issues.

Duty D14

Complete documentation relating to the wood machining process. For example, job sheets, work to do lists, production records.

Duty D15

Support continuous improvement and problem solving activities. For example, identify issues to address business needs.